> Which Actuator Do I Need?

Tech Topic By Brad Gregg – Top Line Sales Engineer – September 2017

When you need a complete valve and actuator assembly, many actuators are already matched to the valve you’re looking for as a pre-configured complete unit. To decide which one you need, there are a few questions you should ask.

 

1) What kind of environment will the actuator/valve assembly be installed in? Wash down, hazardous, outside in the elements, exposure to elevated temperatures, etc.?

Answers to these questions will help Top Line guide you through the material and feature selection of the actuator. For example, your customer wants to install automated valve assemblies in two different areas: 1) Wash down area in a food processing room and 2) In a utility corridor that doesn’t see a wash down requirement. For the assembly that will be in the wash down area, the actuator material itself should be reviewed and more often than not, stainless steel is the answer for its superior corrosion resistance to the wash down chemicals. For the assembly in the utility corridor, there’s no concern when it comes to corrosion resistance and the actuator won’t be subjected to the elements. In this case a standard epoxy coated or hard anodized aluminum actuator would suit the application.

2) What kind of utility is available to operate the actuator – i.e. is there a compressed air supply available or is there only electric available?

The pneumatic actuator to operate the valve is a relatively lower cost option as compared to the electric actuator, however if there’s no air supply available and the expense of installing a new air supply to the area is high, the electric actuator may be the better solution.

» If an air supply is available – the information that Top Line will need to know to provide either a complete assembly or actuator only are: What is the air supply pressure available?, what type of actuator is required (spring return or double acting)?, and is the valve fail position opened or closed? All of this will assist Top Line in determining the proper size actuator for the valve it is to be installed on.

» If only electric is available – what voltage is available to operate the actuator? Typical voltages are 115VAC, 24VDC, and 220VAC single phase. Others are available but these are the most common. Keep in mind that electric actuators operate much slower than pneumatic actuators. If fast operation is a requirement valve opening/closure, then you should consider a pneumatic actuator.

Top Line can provide several different actuator options when it comes to valve operation depending on the valve it will operate:

Ball Valves:  
  • Rack & Pinion TA Series & SS Series – spring return & double acting
  • WE Series Electric – power to open / power to close
  • 180 degree Type – double acting for 3-way valves
     
Butterfly valves:  
  • Rack & Pinion TA Series & SS Series – spring return & double acting
  • WE Series Electric – power to open / power to close
  • Canister stainless vertical – spring return & double acting
     
Diaphragm valves:  
  • Linear piston type: 50 Series (thermoplastic) & EZ Series (thermoplastic / SS hybrid)
  • Linear diaphragm type: MBF Series (cast iron epoxy coated)
  • –Fail close, Fail open, and Double Acting for all versions

If it’s not a Top Line valve, can you provide the manufacturer and/or the model number of the valve you want to automate?

This information will help Top Line research the specific valve you want to automate. Depending on the type of mounting characteristics of the valve itself – Engineering may or may not be able to match a Top Line actuator to your existing valve.

Top Line’s Application Engineers are always available to assist you on which actuator you need.

Learn More about Top Line’s Actuators

TOP-FLO® Canister Actuators For Butterfly Valves

TOP-FLO® TA Series Actuators

TOP-FLO® Electric Actuators For Ball & Butterfly Valves

TOP-FLO® SRS 50 Actuators For Diaphragm Valves

TOP-FLO® SRS 20, 30, 40 Actuators For Diaphragm Valves

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